New Year's Bustle | Independently Developed Local Charging Sockets to Empower the Global New Energy Vehicle Market

TE Connectivity's (TE) automotive engineering team in China has developed its own charging sockets, which can provide DC and AC products of national, American, European and Japanese standards to meet customers' needs for both global standards and local delivery and cost performance, suitable for both local and We have a wide range of options for local and export models.

1  Empowering the World

TE's local independent research and development of charging socket types

In terms of standards, TE's locally developed charging sockets include different products of American Standard (Type 1, CCS1), European Standard (CCS2), National Standard (GB/T DC/AC/Twins) and Japanese Standard (CHAdeMO); in terms of charging power, they cover AC, DC and combined charging interfaces.

2 Product Features

Strong stability and resistance, monitoring at all times

For drivers and passengers, the charging socket must be fast and safe first. This requires that it meets the safety standards and protection levels of the corresponding country or region, and even better if it is equipped with abnormal monitoring and warning devices. Secondly, the service life should be as long as possible, and the material and structure should be as durable as possible, so that it can be as stable as before during multiple plugging and unplugging and long-term bumps. In addition, the applicable environment as diverse as possible. In the highlands, in the snow, in the rain, in the mud, anywhere, anytime, when you want to charge.

TE Connectivity (TE) offers localized charging sockets that meet these needs perfectly. Its high sealing waterproof makes the use more stable and worry-free, and the high precision and responsive temperature sensor makes the temperature abnormalities can be monitored at any time. In terms of plugging and unplugging durability and corrosion resistance, TE's products excel, maintaining good impedance levels after 10,000 plugging and unplugging cycles.

3 Local Innovation

Structural optimization, easy assembly

For wiring harness manufacturers and vehicle manufacturers, charging socket products have another key indicator that affects the overall cost and experience: ease of assembly. Traditional charging socket assembly is tedious, requiring all high- and low-voltage wiring harnesses to be threaded into the back end of the plastic shell, with connectors installed one by one in a suspended state, and then connected to the front end one by one. The second generation charging socket, independently developed by TE domestic team, integrates the connection parts in the structure and can be easily completed by simply inserting the prefabricated cables, which greatly improves the assembly efficiency and brings the possibility of automated batch prefabrication.

The second generation charging socket, in terms of assembly, requires only three steps:

Step 1: Cable fabrication

Fit each cable with terminals and connectors. Each DC charging cradle is equipped with 2 high-voltage cables, a PE cable and a set of low-voltage connections.

Step 2: Insert the prepared cables into the receptacle plastic case.

Step 3: Put on the secondary lock to make sure the connection is secure.

In three steps, the assembly is complete.

The second generation of TE's locally developed charging sockets brings customers a "faster, better" experience:

Multiple options: support for mass production of terminals and automated assembly;

Fast assembly: assembly simplification, manual assembly efficiency increased by 4 times, automated batch pre-fabrication efficiency can be increased to 10 times;

Good quality control: sub-assembly structure, easier quality control, cable, plastic shell, connector quality control can be completed one by one;

Save money and increase efficiency: not only save labor costs, but also have a higher cost performance;

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TE Connectivity, TE connectivity (logo) are trademarks. Other logos, product and company names may be trademarks of their respective owners. Some images are from the Internet.

The information herein, including drawings, illustrations and diagrams used for the purpose of illustrating products, is believed to be accurate TE Connectivity (TE) makes no warranty as to the accuracy, completeness or up-to-dateness of this information and assumes no responsibility for the use of this information Users of TE products should make their own evaluation to determine the suitability of each product for a particular purpose and TE's obligations are limited to TE reserves the right to make adjustments to the information mentioned herein at any time, and the dimensions and parameters herein are subject to change without notice. For the latest dimensions and design specifications, please consult TE.

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